滚压机

高速数控镗孔滚压机采用欧洲先进的镗孔,滚压复合加工工艺,往复一次即可完成镗孔滚压功能。加工精度可达到IT8级,表面粗糙度可达到Ra005-0.2μm。

该设备与传统的珩磨机相比具有低噪音、基本无污染的优势,并可大大节省劳动力成本,加工效率显著提高。比老的镗孔+滚压或镗孔+珩磨可节省加工时间达80-90%。例:加工180内孔,长度为4米的缸管,从上料装夹到加工完毕用时仅15分钟! 而传统珩磨加工需时不低300分钟!

设备目前有如下标准(加工工件长度):3米,6米,9米,12米

滚压机新型b.jpg

TZH型数控镗削滚压机主要规格参数列表Main Technical Parameters:

规格型号Model

TZH1020

TZH2030

TZH2530

TZH2060

TZH2560

TZH2090

TZH2590

TZH36120

加工缸筒尺寸Machining Cylinder Dimensions

外径(mm)

Outside Diameter

Φ45~Φ120

Φ60~Φ240

Φ60~Φ300

Φ60~Φ240

Φ60~Φ300

Φ70~Φ240

Φ70~Φ300

Φ145~Φ420

内径(mm)

Inside Diameter

Φ38~Φ100

Φ50~Φ200

Φ50~Φ250

Φ50~Φ200

Φ50~Φ250

Φ60~Φ200

Φ60~Φ250

Φ125~Φ360

长度(mm)

Length Diameter

600~2000

600~3000

1500~6000

1500~9000

2000~12000

主轴转速(r/min)

Speed of Main Axis

N=100~900

N=100~600

主轴最大行程(mm)

Main Axis The Max. Stroke

About 2400

About 3400

About 6400

About 9400

About 12400

主轴进给速度(m/min)

Main Axis Feed Speed

0~3.2

主轴电机功率(KW)

Main Axis Power

15

37

45

45

50

45

50

60

液压系统工作压力(MPa)

Oil Pressure of The Hydraulic System

10

气动系统供气压力(MPa)

Pneumatic Supply Gas Pressure

0.7 (气源或气泵由需方自备Das resource or pump is provided by buyer)

数控系统CNC System

SIEMENS

电机总功率(KW)

Total Power of Motor

About 48

About 86

About 98

About 90

About 108

About 100

About 108

About 140

外形尺寸Oversize(L×W×H)

About 9m×4.5m×2.2m

About 15m×4.5m×2.2m

About 21m×4.5m×2.2m

About 27m×4.5m×2.2m

About 34m×5m×2.4m

设备总重量Total Weight

About17t

About24t

About25t

About30t

About31t

About36t

About37t

About56t

 

主要适用于液压缸缸筒内孔的加工。

It is mainly applicable in machining of hydraulic cylinder hole.

采用国际先进镗孔、滚压复合加工工艺。

It adopts international advanced compound machining technical of boring and rolling.

先进的刀具往复一次完成缸内孔加工。

It is perfectly finished within one single to and fro simple movement.

采用西门子控制技术。

The machine adopts siement control system.

精度可达IT8级。

Precision: grade it8.

表面粗糙度可达Ra0.05~0.20。

Surface roughness: Ra0.05~0.20.

加工效率比传统工艺可提高15-20倍,省时85%。

The machine advances efficiency by 15-20 times compare with traditional processing. It is unbelievable to save time largely around 85%.

如果采用其他规格的产品或对产品有特殊要求,可另行商量。

If products in other specifications or whit special requirement are need, it shall be subject to separate discussion.

TZHD型数控镗削滚压机主要规格参数列表Main Technical Parameters:

规格型号Model

TZHD1020

TZHD2030

TZHD2060

TZHD2090

加工缸筒尺寸Machining Cylinder Dimensions

单支工件加工,外径(mm)

When machining one single piece of work-piece, outside diameter      

Φ45~Φ168

Φ60~Φ240

Φ60~Φ240

Φ70~Φ240

两支或三支工件同时加工,外径(mm)

When machining two or three pieces of work-piece, outside diameter

Φ45~Φ120

Φ60~Φ145

Φ60~Φ145

Φ70~Φ145

单支工件加工,内径(mm)

When machining one single piece of work-piece, inside diameter

Φ38~Φ140

Φ50~Φ200

Φ50~Φ200

Φ60~Φ200

两支或三支工件同时加工,内径(mm)

When machining two or three pieces of work-piece, inside diameter

Φ38~Φ100

Φ50~Φ125

Φ50~Φ125

Φ60~Φ125

长度(mm)Length Diameter

600~2000

1600~3000

1600~6000

1600~9000

主轴转速(r/min)Speed of Main Axis

N=100~900

主轴最大行程(mm)Main Axis The Max. Stroke

About 2400

About 3400

About 6400

About 9400

主轴进给速度(m/min)Main Axis Feed Speed

0~3.2

主轴电机功率(KW)Main Axis Power

37

45

50

50

液压系统工作压力(MPa)

Oil Pressure of The Hydraulic System

10

气动系统供气压力(MPa)

Pneumatic Supply Gas Pressure

0.7 (气源或气泵由需方自备Das resource or pump is provided by buyer)

数控系统CNC System

SIEMENS

电机总功率(KW)Total Power of Motor

About 86

About 120

About 126

About 132

外形尺寸Oversize(L×W×H)

About 9m×4.5m×2.6m

About 15m×4.5m×2.6m

About 21m×4.5m×2.6m

About 27m×4.5m×2.6m

设备总重量Total Weight

About 19t

About 26t

About 33t

About 38t

 

TZHD型数控镗削滚压机可适用于同时加工多支工件。

TZHD CN S.R.B machinery is suitable for machining many pieces of work-pieces at one time.

主要适用于大批量液压缸缸筒内孔的加工。

It is mainly applicable in machining of hydraulic cylinder hole.

采用西门子控制技术。

The machine adopts siement control system.

精度可达IT8级。

Precision: grade it8.

表面粗糙度可达Ra0.05~0.20。

Surface roughness: Ra0.05~0.20.

如果采用其他规格的产品或对产品有特殊要求,可另行商量。

If products in other specifications or whit special requirement are need, it shall be subject to separate discussion.

 

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