滚压机
高速数控镗孔滚压机采用欧洲先进的镗孔,滚压复合加工工艺,往复一次即可完成镗孔滚压功能。加工精度可达到IT8级,表面粗糙度可达到Ra005-0.2μm。
该设备与传统的珩磨机相比具有低噪音、基本无污染的优势,并可大大节省劳动力成本,加工效率显著提高。比老的镗孔+滚压或镗孔+珩磨可节省加工时间达80-90%。例:加工180内孔,长度为4米的缸管,从上料装夹到加工完毕用时仅15分钟! 而传统珩磨加工需时不低300分钟!
设备目前有如下标准(加工工件长度):3米,6米,9米,12米

TZH型数控镗削滚压机主要规格参数列表Main Technical Parameters:
规格型号Model |
TZH1020 |
TZH2030 |
TZH2530 |
TZH2060 |
TZH2560 |
TZH2090 |
TZH2590 |
TZH36120 |
|
加工缸筒尺寸Machining Cylinder Dimensions |
外径(mm) Outside Diameter |
Φ45~Φ120 |
Φ60~Φ240 |
Φ60~Φ300 |
Φ60~Φ240 |
Φ60~Φ300 |
Φ70~Φ240 |
Φ70~Φ300 |
Φ145~Φ420 |
内径(mm) Inside Diameter |
Φ38~Φ100 |
Φ50~Φ200 |
Φ50~Φ250 |
Φ50~Φ200 |
Φ50~Φ250 |
Φ60~Φ200 |
Φ60~Φ250 |
Φ125~Φ360 |
|
长度(mm) Length Diameter |
600~2000 |
600~3000 |
1500~6000 |
1500~9000 |
2000~12000 |
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主轴转速(r/min) Speed of Main Axis |
N=100~900 |
N=100~600 |
|||||||
主轴最大行程(mm) Main Axis The Max. Stroke |
About 2400 |
About 3400 |
About 6400 |
About 9400 |
About 12400 |
||||
主轴进给速度(m/min) Main Axis Feed Speed |
0~3.2 |
||||||||
主轴电机功率(KW) Main Axis Power |
15 |
37 |
45 |
45 |
50 |
45 |
50 |
60 |
|
液压系统工作压力(MPa) Oil Pressure of The Hydraulic System |
10 |
||||||||
气动系统供气压力(MPa) Pneumatic Supply Gas Pressure |
0.7 (气源或气泵由需方自备Das resource or pump is provided by buyer) |
||||||||
数控系统CNC System |
SIEMENS |
||||||||
电机总功率(KW) Total Power of Motor |
About 48 |
About 86 |
About 98 |
About 90 |
About 108 |
About 100 |
About 108 |
About 140 |
|
外形尺寸Oversize(L×W×H) |
About 9m×4.5m×2.2m |
About 15m×4.5m×2.2m |
About 21m×4.5m×2.2m |
About 27m×4.5m×2.2m |
About 34m×5m×2.4m |
||||
设备总重量Total Weight |
About17t |
About24t |
About25t |
About30t |
About31t |
About36t |
About37t |
About56t |
主要适用于液压缸缸筒内孔的加工。
It is mainly applicable in machining of hydraulic cylinder hole.
采用国际先进镗孔、滚压复合加工工艺。
It adopts international advanced compound machining technical of boring and rolling.
先进的刀具往复一次完成缸内孔加工。
It is perfectly finished within one single to and fro simple movement.
采用西门子控制技术。
The machine adopts siement control system.
精度可达IT8级。
Precision: grade it8.
表面粗糙度可达Ra0.05~0.20。
Surface roughness: Ra0.05~0.20.
加工效率比传统工艺可提高15-20倍,省时85%。
The machine advances efficiency by 15-20 times compare with traditional processing. It is unbelievable to save time largely around 85%.
如果采用其他规格的产品或对产品有特殊要求,可另行商量。
If products in other specifications or whit special requirement are need, it shall be subject to separate discussion.
TZHD型数控镗削滚压机主要规格参数列表Main Technical Parameters:
规格型号Model |
TZHD1020 |
TZHD2030 |
TZHD2060 |
TZHD2090 |
|
加工缸筒尺寸Machining Cylinder Dimensions |
单支工件加工,外径(mm) When machining one single piece of work-piece, outside diameter |
Φ45~Φ168 |
Φ60~Φ240 |
Φ60~Φ240 |
Φ70~Φ240 |
两支或三支工件同时加工,外径(mm) When machining two or three pieces of work-piece, outside diameter |
Φ45~Φ120 |
Φ60~Φ145 |
Φ60~Φ145 |
Φ70~Φ145 |
|
单支工件加工,内径(mm) When machining one single piece of work-piece, inside diameter |
Φ38~Φ140 |
Φ50~Φ200 |
Φ50~Φ200 |
Φ60~Φ200 |
|
两支或三支工件同时加工,内径(mm) When machining two or three pieces of work-piece, inside diameter |
Φ38~Φ100 |
Φ50~Φ125 |
Φ50~Φ125 |
Φ60~Φ125 |
|
长度(mm)Length Diameter |
600~2000 |
1600~3000 |
1600~6000 |
1600~9000 |
|
主轴转速(r/min)Speed of Main Axis |
N=100~900 |
||||
主轴最大行程(mm)Main Axis The Max. Stroke |
About 2400 |
About 3400 |
About 6400 |
About 9400 |
|
主轴进给速度(m/min)Main Axis Feed Speed |
0~3.2 |
||||
主轴电机功率(KW)Main Axis Power |
37 |
45 |
50 |
50 |
|
液压系统工作压力(MPa) Oil Pressure of The Hydraulic System |
10 |
||||
气动系统供气压力(MPa) Pneumatic Supply Gas Pressure |
0.7 (气源或气泵由需方自备Das resource or pump is provided by buyer) |
||||
数控系统CNC System |
SIEMENS |
||||
电机总功率(KW)Total Power of Motor |
About 86 |
About 120 |
About 126 |
About 132 |
|
外形尺寸Oversize(L×W×H) |
About 9m×4.5m×2.6m |
About 15m×4.5m×2.6m |
About 21m×4.5m×2.6m |
About 27m×4.5m×2.6m |
|
设备总重量Total Weight |
About 19t |
About 26t |
About 33t |
About 38t |
TZHD型数控镗削滚压机可适用于同时加工多支工件。
TZHD CN S.R.B machinery is suitable for machining many pieces of work-pieces at one time.
主要适用于大批量液压缸缸筒内孔的加工。
It is mainly applicable in machining of hydraulic cylinder hole.
采用西门子控制技术。
The machine adopts siement control system.
精度可达IT8级。
Precision: grade it8.
表面粗糙度可达Ra0.05~0.20。
Surface roughness: Ra0.05~0.20.
如果采用其他规格的产品或对产品有特殊要求,可另行商量。
If products in other specifications or whit special requirement are need, it shall be subject to separate discussion.